Rapid Deployment. Reliable Production. Proven Results.
Early Production Facilities (EPF) are at the heart of DE COON’s field development strategy — providing clients with fast-track, cost-effective solutions to bring hydrocarbons from discovery to production.
Our EPFs bridge the gap between exploration and full-scale production, enabling operators to evaluate well performance, optimize process parameters, and generate early revenue streams while long-term facilities are being developed.
DE COON’s EPF services integrate engineering, procurement, installation, commissioning, and operations support — backed by decades of multidisciplinary experience and field-proven reliability.
We deliver modular, scalable, and fully compliant production systems designed for the unique challenges of Nigeria’s onshore, swamp, and offshore terrains.
Scope of Services:
1️⃣ Engineering & Design
- Conceptual and detailed design of modular EPF systems
- Process simulation and sizing of separators, heaters, and treaters
- Facility layout optimization for mobility and redeployment
- Structural, piping, and E&I design for skid-based assemblies
- Flow assurance studies and control system integration
2️⃣ Procurement & Fabrication
- Procurement of process vessels, valves, and instrumentation
- Modular skid fabrication under ASME and API standards
- Factory Acceptance Tests (FAT) and inspection witness
- Mechanical and electrical integration for plug-and-play deployment
- Equipment preservation and pre-shipment documentation
3️⃣ Installation & Commissioning
- Site civil preparation and foundation design
- Mechanical installation and tie-in to existing flowlines
- Electrical/instrumentation wiring and loop checks
- Pre-commissioning, leak testing, and calibration
- Functional testing and performance verification
4️⃣ Operations & Maintenance Support
- Facility start-up and performance monitoring
- Routine inspection, condition monitoring, and optimization
- Spare parts management and field logistics support
- Technical training for operator personnel
- Decommissioning and relocation for new site deployment
EPF Systems & Components
Our Early Production Facilities typically include:
- 3-phase Separators (Oil, Gas, Water)
- Heater Treaters and Electrostatic Desalters
- Surge and Storage Tanks
- Flare Systems and Knockout Drums
- Gas Compression and Dehydration Units
- Crude Oil Metering and Pumping Skids
- Power Generation and Control Panels
- Chemical Injection and Utility Packages
- SCADA and Remote Monitoring Systems
Modular Design Advantage
DE COON’s EPFs are:
- Modular and Transportable: Easily deployed, relocated, or expanded.
- Scalable: Designed for well tests, pilot production, or field development phases.
- Compliant: Built to ASME, API, and NACE international standards.
- Cost-Efficient: Reduces CAPEX and lead time versus conventional facilities.
Safe & Reliable: HSE-integrated design minimizing field risks and downtime.
Case Studies
Project 1: Modular EPF for Marginal Field Operator – Niger Delta
- Scope: Design, fabrication, and installation of a 5,000 BOPD EPF
- Highlights: Completed within 6 months, delivered 98% uptime in first year
Project 2: Temporary EPF Redeployment – Swamp Location
- Scope: Relocation and reconfiguration of modular units for multi-well tie-in
- Result: Reduced commissioning time by 40%, improved production flexibility
HSE & Quality Standards
Every EPF project is executed under strict HSE and QA/QC frameworks:
- ISO 9001:2015 – Quality Management
- ISO 14001:2015 – Environmental Management
- ISO 45001:2018 – Occupational Health & Safety
- Rigorous risk assessment and environmental impact evaluation
- Permit-to-work, confined space, and lifting compliance
Safety and environmental protection guide every stage — from design to production start-up.